Additive manufacturing

Additive manufacturing

Additive manufacturing

Additive manufacturing is an integral part of our development and production processes. As a manufacturing company in the medical technology sector with our own toolmaking facility, we make targeted use of 3D printing technologies to implement innovations efficiently and in a practical manner.

We use additive manufacturing processes in particular for the production of prototypes, for testing new materials, and for manufacturing tool inserts. This allows us to test and optimize designs, functions, and processes at an early stage before they are transferred to series production. In addition, we develop additively manufactured handling and auxiliary systems that support and further automate our production.

Through the close integration of additive manufacturing, toolmaking, and series production, we achieve short development times, high flexibility, and maximum process reliability—always with the aim of meeting the highest quality and safety standards in medical technology.

Quality assurance in plastics technology
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Satisfaction

  • Rapid prototyping for early evaluation of design, function, and feasibility
  • Printed tool inserts for optimizing production processes
  • Handling systems to support production
Additional services:
Advantages

Your Advantages with Us!

Innovative

Forward-looking
solutions for medical technology

Competent

100 years of expertise for products you can rely on.

Individual

Customized
products that perfectly match your requirements.

Qualitative

Precise products of the highest quality – certified and reliable.

More information on additive manufacturing

Additive manufacturing offers significant added value for development, toolmaking, and production, as ideas can be implemented much more quickly and flexibly than with conventional methods.

Spang & Brands has been using the new technologies for several years and has various 3D printers in-house so that it has the right equipment for different requests.

We see the greatest opportunities for additive manufacturing in shorter development times, cost-efficient implementation of iterations, high design freedom, and the rapid availability of functional initial samples.

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Process

Our Approach

1. Consultation

Our personalized consultation guarantees tailor-made solutions that are precisely tailored to your needs. Through precise material selection, we meet the highest technical requirements and ensure optimal results.

2. Design

Through close cooperation, we develop customized products that are tailored precisely to your requirements. Each solution is comprehensively tested to guarantee maximum functionality and quality.

3. Production

Through close cooperation, we develop customized products that are tailored precisely to your requirements. Each product is comprehensively tested to ensure optimal functionality and the highest quality.

4. Delivery

Benefit from our on-time delivery and reliable after-sales service for maximum satisfaction. Our products guarantee long-lasting performance under all conditions – for your long-term safety.

Common problems

1. Strict regulations and approval barriers: The medical technology industry is subject to extensive legal requirements and high approval hurdles. Many service providers lack the necessary expertise to develop products for the market quickly.

2. Lack of material expertise: Choosing the right material is crucial. Without in-depth knowledge of biocompatible plastics and the specific requirements of medical applications, wrong decisions can have a negative impact on product safety and quality.

3. Delayed market launch: Without clearly defined development processes and rapid prototype production, market entry is delayed—leading to missed opportunities, lost revenue, higher costs, and competitors serving the market first.

Our solutions

1. Regulatory expertise: Thanks to our extensive experience and detailed knowledge of legal requirements, we ensure that your additive manufacturing process receives all necessary approvals quickly, reliably, and in compliance with standards.

2. Material expertise & innovative strength: We specifically focus on high-quality materials that guarantee maximum safety, performance, and durability. All materials are tested under real conditions and documented in accordance with standards so that we can ensure functional production.

3. Rapid prototype development: With our optimized development processes and the use of the latest manufacturing technologies, we are able to deliver ready-to-use prototypes in a short time. This shortens your time-to-market and reduces potential risks.

FAQ

Frequently asked questions

What are the main advantages of additive manufacturing compared to other solutions?
Additive manufacturing offers a high degree of design flexibility, fast production times, and enables the manufacture of complex geometries that are often not feasible with conventional processes. It also saves material, thereby reducing costs and environmental impact. Small series or one-off productions can be implemented cost-effectively.
As a customer, how much influence do I have on the development process of additive manufacturing?
As a customer, you are actively involved in the entire development process. You can express design preferences, provide feedback on prototypes, and discuss adjustments. Your input is taken into account in all project phases to achieve an optimal end product.
What factors influence the cost of additive manufacturing?
The costs are calculated individually and depend on the scope of the project, the required functions, and the objectives. The choice of materials, quantity, complexity of the design, and desired finishing also affect the pricing. It is therefore not possible to give a flat-rate price.
What kind of support and assistance is available after the project is completed?
After project completion, you will continue to receive support, e.g., for technical queries, improvements, or optimization of future projects. Depending on the provider, maintenance services and consulting for the further use of additively manufactured parts may also be available.
How long does it take for additive manufacturing to be completed?
The duration depends on the scope and complexity of the project. Typically, additive manufacturing projects take around four weeks from start to completion. For particularly extensive or complex requirements, the time may vary accordingly.
Gibt es Fördermöglichkeiten für Additive Fertigung, und wie können diese beantragt werden?
Yes, there are various federal and state funding programs that support additive manufacturing. Applications are usually submitted directly to the relevant funding institution and often require a detailed project description. We would be happy to advise you on suitable programs and assist you with the application process.
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